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Compact Design Feed Processing Single Stand Cracker XKPS-SS Series from China Suppliers Factory for Efficient Grinding
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Compact Design Feed Processing Single Stand Cracker XKPS-SS Series from China Suppliers Factory for Efficient Grinding

Product Overview:

The Single Stand Cracker is an essential equipment in feed processing facilities, renowned among China suppliers and factories for its efficiency in cracking granular agricultural materials such as corn, wheat, soybean meal, and rapeseed meal. This state-of-the-art machine is designed to effectively reduce particle size while preserving the integrity of the materials and minimizing the production of fines. By ensuring consistent product quality, it significantly enhances the efficiency of downstream processes including mixing, pelleting, and conditioning, making it a favored choice among industries seeking reliable and high-quality machinery.

  • Model XKPS22X160SS / XKPS21X140SS / XKPS21X120SS / XKPS21X100SS / XKPS21X80SS / XKPS21X40SS
  • ROLL DIAMETER 220mm / 210mm / 210mm / 210mm / 210mm / 210mm

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High-quality cryogenic alloy rollers

At the heart of the machine are two high-quality chilled alloy rollers, designed with precision-engineered teeth that ensure uniform cracking across the entire roller surface. These rollers are capable of handling high volumes of material with excellent consistency. The machine features a toothed-roller feeding mechanism, which promotes smooth, stable, and uniform material flow into the cracking chamber. A pneumatic control unit allows operators to adjust the feed rate conveniently, ensuring operational stability and flexibility to suit different production needs.

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High capacity and low energy consumption

The Single Stand Cracker has a compact footprint and low energy consumption, making it particularly suitable for high-output, energy-conscious operations. It includes a synchronous roll adjustment system that maintains accurate parallel alignment of the rollers. Operators can precisely set the roller gap using a dial-type handwheel, enabling consistent and repeatable cracking performance.

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It occupies a small area

To protect the machine and improve operational safety, a permanent magnetic separator is installed at the inlet to remove iron impurities and prevent damage to critical components. A spring-loaded roller protection system helps absorb impact loads from foreign objects or overfeeding, further enhancing machine durability.

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High operational safety

Additional features include an optimized heat dissipation system, an automatic belt tensioning mechanism, SKF bearings, and vibration-damping bearing housings. These components collectively reduce noise, prolong machine life, and ensure smooth, trouble-free operation. With its rugged design, user-friendly maintenance, and customizable roller tooth configurations, the Single Stand Cracker is an ideal solution for feed mills and processing plants seeking reliable, long-term performance.

Performance Features

  • Compact structure, high output, and low energy consumption;

  • Excellent cracking performance with minimal powder generation;

  • Permanent magnetic device effectively removes iron impurities;

  • Spring-loaded roller protection device;

  • Rotary gauge handwheel allows precise roller gap adjustment;

  • Multiple roller tooth profiles available to meet various customer requirements.

  • Toothed feeder roller mechanism ensures uniform feeding flow;

  • Pneumatic material gate control unit;

  • High-quality chilled alloy cracking rollers;

  • Synchronous roller adjustment mechanism for easy roller parallelism adjustment;

  • Optimized transmission combined with automatic belt tensioning system;

Product parameters

MODEL (MM) LXWXH DIMENSION (KW) POWER (MM) ROLL DIAMETER (MM) ROLL LENGTH (T/D) CAPACITY
XKPS22X160SS 2133X1335X740 15+0.75 220 1600 360
XKPS21X140SS 1933X1335X740 11+0.75 210 1400 290
XKPS21X120SS 1733X1335X740 11+0.75 210 1200 240
XKPS21X100SS 1533X1335X740 7.5+0.75 210 1000 160
XKPS21X80SS 1333X1335X740 7.5+0.75 210 800 120
XKPS21X40SS 933X1335X740 4+0.37 210 400 70

Frequently Asked Questions

What materials are the cracking rollers made of?
The machine features two high-quality chilled alloy rollers designed with precision-engineered teeth. These cryogenic alloy rollers ensure uniform cracking across the entire roller surface and handle high volumes of material consistently.
How does the machine prevent damage from iron impurities?
To protect critical components and increase operational safety, a permanent magnetic separator is installed at the inlet. This device effectively removes iron impurities before they can damage the rollers.
Is the roller gap adjustable for different production needs?
Yes. Operators can precisely adjust the roller gap using a dial-type rotary handwheel. The machine also incorporates a synchronous roll adjustment system to maintain accurate parallel alignment of the rollers.
What safety mechanisms protect the machine during overfeeding?
The Single Stand Cracker is equipped with a spring-loaded roller protection system. This mechanism helps absorb impact loads caused by foreign objects or accidental overfeeding, enhancing overall machine durability.
How does the feeding mechanism guarantee uniform flow?
It utilizes a toothed-roller feeding mechanism combined with a pneumatic material gate control unit. This setup allows operators to easily adjust the feed rate, promoting a smooth, stable, and uniform flow of material.
What features contribute to low noise and a longer machine lifespan?
The machine integrates an optimized heat dissipation system, an automatic belt tensioning mechanism, high-quality SKF bearings, and vibration-damping bearing housings. These components work together to reduce noise and ensure smooth, trouble-free operation.