China Suppliers Factory Compact Design Single Stand Cracker for Efficient Oilseed Processing and Grain Cracking
High-quality Cryogenic Alloy Rollers
The machine is equipped with a toothed feeder roller that ensures stable and even material flow, allowing operators to easily adjust the feeding rate to optimize performance. The roller space adjusting device includes a synchronized mechanism and an analog handwheel, enabling precise parallelism and gap control between rollers for consistent cracking quality.
High Capacity and Low Energy Consumption
To protect the rollers and maintain stable operation, the Single Stand Cracker incorporates a high-strength permanent magnetic device to effectively remove ferrous impurities from the material stream. The cracking rollers themselves are made from high-quality chilled alloy, with precisely designed teeth that minimize fines generation. The roller ends feature tricuspid damping seals to prevent material leakage, further enhancing product quality and reducing waste.
It Occupies a Small Area
For material flow regulation, a pneumatic control unit is used, featuring a pneumatic actuator that controls the material flow gate. This gate is maintained at an optimal gap of 45–60 mm from the feeder roller to ensure steady feeding capacity. The use of premium-grade bearings and bearing housings improves the machine’s durability and operational reliability.
High Operational Safety
Additionally, the cracker is fitted with an automatic belt-tension device that stabilizes belt tension, reducing vibration, noise, and belt wear. A scientifically designed heat-elimination system, utilizing fan wheels, efficiently cools bearings and belts, extending service life and maintaining stable operation during continuous use. Thanks to its robust construction, premium components, and reliable performance, the Single Stand Cracker is a cost-effective and efficient solution for primary cracking needs in demanding industrial environments.
Performance Features
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Teethed feeder roller ensures uniform and smooth feeding.
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Pneumatic control strobe allows easy regulation of material flow.
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Permanent magnetic device efficiently removes iron impurities.
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High-quality chilled alloy rollers.
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Spring-loaded roller protection device.
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Synchronous roller-space adjusting mechanism ensures rollers remain parallel.
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Analog gauge hand-wheels provide precise adjustment of roller spacing.
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High-quality bearings and bearing housings.
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Scientifically designed heat-elimination system.
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Effective cracking with reduced powder generation.
Product Parameters
| Model | LxWxH Dimension (mm) | Power (kW) | Roll Diameter (mm) | Roll Length (mm) | Capacity (t/d) |
|---|---|---|---|---|---|
| XKPS35X183SS | 3068X2225X1260 | 55+0.75 | 355 | 1830 | 1200 |
| XKPS30X183SS | 2988X1892X1150 | 45+0.75 | 305 | 1830 | 1000 |
| XKPS30X132SS | 2480X1881X1150 | 30+0.55 | 305 | 1320 | 750 |
Frequently Asked Questions
What features ensure the feeding stability of the Single Stand Cracker?
The machine is built with a teethed feeder roller that ensures a highly uniform and smooth feeding rate. It also incorporates a pneumatic control unit with an actuator to control the flow gate, keeping an optimal gap of 45–60 mm from the feeder roller.
How does the cracker protect the rollers from metal impurities?
To protect the cryogenic alloy rollers, the cracker is equipped with a high-strength permanent magnetic device that effectively removes ferrous impurities from the raw material stream before they can cause damage.
How is the roller spacing adjusted for precise cracking?
The cracker features a synchronous roller-space adjusting mechanism combined with analog gauge hand-wheels. This configuration ensures the rollers remain parallel and allows operators to control the gap precisely for uniform cracking.
What mechanisms are used to reduce wear and vibration during continuous operation?
It utilizes an automatic belt-tension device to stabilize tension, which minimizes vibration, noise, and belt wear. Furthermore, a scientifically designed heat-elimination system with fan wheels keeps the bearings and belts cool.
What is the capacities and roll dimensions of the XKPS-SS Series?
The series offers three models: XKPS35X183SS (1200 T/D capacity, 355mm roll diameter), XKPS30X183SS (1000 T/D capacity, 305mm roll diameter), and XKPS30X132SS (750 T/D capacity, 305mm roll diameter).