China Suppliers Factory Compact Design Single Stand Cracker for Oilseed Processing XKPS-SS Series
High-quality cryogenic alloy rollers
The machine is equipped with a toothed feeder roller that ensures stable and even material flow, allowing operators to easily adjust the feeding rate to optimize performance. The roller space adjusting device includes a synchronized mechanism and an analog handwheel, enabling precise parallelism and gap control between rollers for consistent cracking quality.
High capacity and low energy consumption
To protect the rollers and maintain stable operation, the Single Stand Cracker incorporates a high-strength permanent magnetic device to effectively remove ferrous impurities from the material stream. The cracking rollers themselves are made from high-quality chilled alloy, with precisely designed teeth that minimize fines generation. The roller ends feature tricuspid damping seals to prevent material leakage, further enhancing product quality and reducing waste.
It occupies a small area
For material flow regulation, a pneumatic control unit is used, featuring a pneumatic actuator that controls the material flow gate. This gate is maintained at an optimal gap of 45–60 mm from the feeder roller to ensure steady feeding capacity. The use of premium-grade bearings and bearing housings improves the machine’s durability and operational reliability.
High operational safety
Additionally, the cracker is fitted with an automatic belt-tension device that stabilizes belt tension, reducing vibration, noise, and belt wear. A scientifically designed heat-elimination system, utilizing fan wheels, efficiently cools bearings and belts, extending service life and maintaining stable operation during continuous use.
Thanks to its robust construction, premium components, and reliable performance, the Single Stand Cracker is a cost-effective and efficient solution for primary cracking needs in demanding industrial environments.
Performance Features
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Teethed feeder roller ensures uniform and smooth feeding.
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Pneumatic control strobe allows easy regulation of material flow.
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Permanent magnetic device efficiently removes iron impurities.
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High-quality chilled alloy rollers.
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Spring-loaded roller protection device.
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Synchronous roller-space adjusting mechanism ensures rollers remain parallel.
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Analog gauge hand-wheels provide precise adjustment of roller spacing.
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High-quality bearings and bearing housings.
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Scientifically designed heat-elimination system.
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Effective cracking with reduced powder generation.
Product parameters
| MODEL | LXWXH DIMENSION (MM) | POWER (KW) | ROLL DIAMETER (MM) | ROLL LENGTH (MM) | CAPACITY (T/D) |
|---|---|---|---|---|---|
| XKPS35X183SS | 3068X2225X1260 | 55+0.75 | 355 | 1830 | 1200 |
| XKPS30X183SS | 2988X1892X1150 | 45+0.75 | 305 | 1830 | 1000 |
| XKPS30X132SS | 2480X1881X1150 | 30+0.55 | 305 | 1320 | 750 |
Frequently Asked Questions
How does the Single Stand Cracker ensure consistent cracking quality?
The machine features a synchronized roller space adjusting mechanism and an analog handwheel. This setup allows operators to achieve precise parallelism and gap control between the rollers, ensuring consistent cracking quality.
What materials are the cracking rollers made of?
The cracking rollers are manufactured from high-quality chilled alloy. They are designed with precisely engineered teeth to minimize fines and powder generation during the cracking process.
How does the system protect the rollers from metal contaminants?
To protect the rollers and ensure stable operation, the Single Stand Cracker incorporates a high-strength permanent magnetic device that effectively removes ferrous impurities from the material stream.
How is the material feeding rate regulated?
Material flow is regulated by a pneumatic control unit featuring a pneumatic actuator. This system controls the material flow gate, maintaining an optimal gap of 45–60 mm from the toothed feeder roller to ensure a stable and uniform feeding rate.
What features prevent material leakage and reduce waste?
The roller ends are equipped with tricuspid damping seals. These seals effectively prevent material leakage, which improves overall product quality and minimizes waste.
How does the cracker maintain stable operation during continuous use?
It utilizes an automatic belt-tension device to reduce vibration, noise, and wear, alongside a scientifically designed heat-elimination system with fan wheels that cools the bearings and belts, extending their overall service life.