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China Suppliers Factory SCIKOON Compact Single Stand Cracker for Efficient Feed Processing and Size Reduction
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China Suppliers Factory SCIKOON Compact Single Stand Cracker for Efficient Feed Processing and Size Reduction

Product Overview:

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The Single Stand Cracker is a vital piece of equipment in the feed processing industry, designed specifically for the efficient cracking of granular agricultural materials such as corn, wheat, soybean meal, and rapeseed meal. Manufactured by leading China Suppliers, this machine is engineered to effectively reduce particle size while preserving the integrity of the material and minimizing fines generation. By ensuring consistent product quality, the Single Stand Cracker enhances the efficiency of downstream processes, including mixing, pelleting, and conditioning. As a trusted Factory in providing high-performance feed processing solutions, we guarantee that our Single Stand Cracker meets the rigorous standards of the agricultural sector.

  • Model XKPS22X160SS / XKPS21X140SS / XKPS21X120SS / XKPS21X100SS / XKPS21X80SS / XKPS21X40SS
  • ROLL DIAMETER 220mm / 210mm / 210mm / 210mm / 210mm / 210mm

High-quality cryogenic alloy rollers

High-quality cryogenic alloy rollers

At the heart of the machine are two high-quality chilled alloy rollers, designed with precision-engineered teeth that ensure uniform cracking across the entire roller surface. These rollers are capable of handling high volumes of material with excellent consistency. The machine features a toothed-roller feeding mechanism, which promotes smooth, stable, and uniform material flow into the cracking chamber. A pneumatic control unit allows operators to adjust the feed rate conveniently, ensuring operational stability and flexibility to suit different production needs.

High capacity and low energy consumption

High capacity and low energy consumption

The Single Stand Cracker has a compact footprint and low energy consumption, making it particularly suitable for high-output, energy-conscious operations. It includes a synchronous roll adjustment system that maintains accurate parallel alignment of the rollers. Operators can precisely set the roller gap using a dial-type handwheel, enabling consistent and repeatable cracking performance.

It occupies a small area

It occupies a small area

To protect the machine and improve operational safety, a permanent magnetic separator is installed at the inlet to remove iron impurities and prevent damage to critical components. A spring-loaded roller protection system helps absorb impact loads from foreign objects or overfeeding, further enhancing machine durability.

High operational safety

High operational safety

Additional features include an optimized heat dissipation system, an automatic belt tensioning mechanism, SKF bearings, and vibration-damping bearing housings. These components collectively reduce noise, prolong machine life, and ensure smooth, trouble-free operation. With its rugged design, user-friendly maintenance, and customizable roller tooth configurations, the Single Stand Cracker is an ideal solution for feed mills and processing plants seeking reliable, long-term performance.

Performance Features
  • Compact structure, high output, and low energy consumption;
  • Excellent cracking performance with minimal powder generation;
  • Permanent magnetic device effectively removes iron impurities;
  • Spring-loaded roller protection device;
  • Rotary gauge handwheel allows precise roller gap adjustment;
  • Multiple roller tooth profiles available to meet requirements.
  • Toothed feeder roller mechanism ensures uniform feeding flow;
  • Pneumatic material gate control unit;
  • High-quality chilled alloy cracking rollers;
  • Synchronous roller adjustment for easy parallelism;
  • Optimized transmission with automatic belt tensioning system;
Product Parameters
MODEL (MM) LXWXH DIMENSION (KW) POWER (MM) ROLL DIAMETER (MM) ROLL LENGTH (T/D) CAPACITY
XKPS22X160SS 2133X1335X740 15+0.75 220 1600 360
XKPS21X140SS 1933X1335X740 11+0.75 210 1400 290
XKPS21X120SS 1733X1335X740 11+0.75 210 1200 240
XKPS21X100SS 1533X1335X740 7.5+0.75 210 1000 160
XKPS21X80SS 1333X1335X740 7.5+0.75 210 800 120
XKPS21X40SS 933X1335X740 4+0.37 210 400 70
Frequently Asked Questions
What materials are the rollers made of?
The machine utilizes two high-quality chilled alloy rollers equipped with precision-engineered teeth to ensure uniform cracking and long-term durability.
How does the machine handle foreign metal objects?
It features a permanent magnetic separator at the inlet to remove iron impurities and a spring-loaded roller protection system to absorb impact loads from foreign objects.
Is the roller gap adjustable for different materials?
Yes, operators can precisely set the roller gap using a dial-type handwheel, and the synchronous roll adjustment system maintains accurate parallel alignment.
Does the machine ensure uniform material flow?
Yes, the toothed-roller feeding mechanism combined with a pneumatic control unit ensures a smooth, stable, and uniform flow of material into the cracking chamber.
What measures are taken to reduce noise and vibration?
The equipment includes SKF bearings and vibration-damping bearing housings, which collectively reduce noise and ensure smooth, trouble-free operation.
Is the belt tensioning manual or automatic?
The Single Stand Cracker is equipped with an automatic belt tensioning mechanism to simplify maintenance and prolong the life of the transmission system.