China Suppliers XKPS-SS Series Single Stand Cracker - Compact Design for Feed Processing Factory Efficiency
High-quality cryogenic alloy rollers
At the heart of the machine are two high-quality chilled alloy rollers, designed with precision-engineered teeth that ensure uniform cracking across the entire roller surface. These rollers are capable of handling high volumes of material with excellent consistency. The machine features a toothed-roller feeding mechanism, which promotes smooth, stable, and uniform material flow into the cracking chamber. A pneumatic control unit allows operators to adjust the feed rate conveniently, ensuring operational stability and flexibility to suit different production needs.
High capacity and low energy consumption
The Single Stand Cracker has a compact footprint and low energy consumption, making it particularly suitable for high-output, energy-conscious operations. It includes a synchronous roll adjustment system that maintains accurate parallel alignment of the rollers. Operators can precisely set the roller gap using a dial-type handwheel, enabling consistent and repeatable cracking performance.
It occupies a small area
To protect the machine and improve operational safety, a permanent magnetic separator is installed at the inlet to remove iron impurities and prevent damage to critical components. A spring-loaded roller protection system helps absorb impact loads from foreign objects or overfeeding, further enhancing machine durability.
High operational safety
Additional features include an optimized heat dissipation system, an automatic belt tensioning mechanism, SKF bearings, and vibration-damping bearing housings. These components collectively reduce noise, prolong machine life, and ensure smooth, trouble-free operation.
With its rugged design, user-friendly maintenance, and customizable roller tooth configurations, the Single Stand Cracker is an ideal solution for feed mills and processing plants seeking reliable, long-term performance.
Performance Features
Compact structure, high output, and low energy consumption;
Excellent cracking performance with minimal powder generation;
Permanent magnetic device effectively removes iron impurities;
Spring-loaded roller protection device;
Rotary gauge handwheel allows precise roller gap adjustment;
Multiple roller tooth profiles available to meet various customer requirements.
Toothed feeder roller mechanism ensures uniform feeding flow;
Pneumatic material gate control unit;
High-quality chilled alloy cracking rollers;
Synchronous roller adjustment mechanism for easy roller parallelism adjustment;
Optimized transmission combined with automatic belt tensioning system;
Product Parameters
| MODEL | (MM) LXWXH DIMENSION | (KW) POWER | (MM) ROLL DIAMETER | (MM) ROLL LENGTH | (T/D) CAPACITY |
|---|---|---|---|---|---|
| XKPS22X160SS | 2133X1335X740 | 15+0.75 | 220 | 1600 | 360 |
| XKPS21X140SS | 1933X1335X740 | 11+0.75 | 210 | 1400 | 290 |
| XKPS21X120SS | 1733X1335X740 | 11+0.75 | 210 | 1200 | 240 |
| XKPS21X100SS | 1533X1335X740 | 7.5+0.75 | 210 | 1000 | 160 |
| XKPS21X80SS | 1333X1335X740 | 7.5+0.75 | 210 | 800 | 120 |
| XKPS21X40SS | 933X1335X740 | 4+0.37 | 210 | 400 | 70 |
Frequently Asked Questions (FAQ)
The machine utilizes two high-quality chilled alloy rollers with precision-engineered teeth to ensure uniform cracking across the entire roller surface, minimal powder generation, and high volume handling with outstanding consistency.
It features a synchronous roll adjustment system to keep accurate parallel alignment. Operators can quickly and precisely adjust the roller gap using a dial-type rotary gauge handwheel for repeatable performance.
A permanent magnetic separator is mounted at the inlet to remove iron impurities, while a spring-loaded roller protection system absorbs impact loads caused by foreign objects or overfeeding.
A toothed-roller feeding mechanism combined with a pneumatic material gate control unit ensures uniform material flow and allows operators to adjust the feed rate easily.
It is equipped with SKF bearings, vibration-damping bearing housings, an optimized heat dissipation system, and an automatic belt tensioning mechanism to minimize noise and extend equipment lifespan.
The series offers multiple models ranging from the compact XKPS21X40SS (70 T/D capacity, 4+0.37 KW) up to the large-scale XKPS22X160SS (360 T/D capacity, 15+0.75 KW).