SCIKOON China Compact Single Stand Cracker for Oilseed Processing - Efficient Suppliers and Factory Solution
High-quality cryogenic alloy rollers
The machine is equipped with a toothed feeder roller that ensures stable and even material flow, allowing operators to easily adjust the feeding rate to optimize performance. The roller space adjusting device includes a synchronized mechanism and an analog handwheel, enabling precise parallelism and gap control between rollers for consistent cracking quality.
High capacity and low energy consumption
To protect the rollers and maintain stable operation, the Single Stand Cracker incorporates a high-strength permanent magnetic device to effectively remove ferrous impurities from the material stream. The cracking rollers themselves are made from high-quality chilled alloy, with precisely designed teeth that minimize fines generation. The roller ends feature tricuspid damping seals to prevent material leakage, further enhancing product quality and reducing waste.
It occupies a small area
For material flow regulation, a pneumatic control unit is used, featuring a pneumatic actuator that controls the material flow gate. This gate is maintained at an optimal gap of 45–60 mm from the feeder roller to ensure steady feeding capacity. The use of premium-grade bearings and bearing housings improves the machine’s durability and operational reliability.
High operational safety
Additionally, the cracker is fitted with an automatic belt-tension device that stabilizes belt tension, reducing vibration, noise, and belt wear. A scientifically designed heat-elimination system, utilizing fan wheels, efficiently cools bearings and belts, extending service life and maintaining stable operation during continuous use.
Thanks to its robust construction, premium components, and reliable performance, the Single Stand Cracker is a cost-effective and efficient solution for primary cracking needs in demanding industrial environments.
Performance Features
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Teethed feeder roller ensures uniform and smooth feeding.
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Pneumatic control strobe allows easy regulation of material flow.
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Permanent magnetic device efficiently removes iron impurities.
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High-quality chilled alloy rollers.
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Spring-loaded roller protection device.
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Synchronous roller-space adjusting mechanism ensures rollers remain parallel.
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Analog gauge hand-wheels provide precise adjustment of roller spacing.
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High-quality bearings and bearing housings.
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Scientifically designed heat-elimination system.
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Effective cracking with reduced powder generation.
Product Parameters
| Model | L x W x H Dimension (mm) | Power (kW) | Roll Diameter (mm) | Roll Length (mm) | Capacity (T/D) |
|---|---|---|---|---|---|
| XKPS35X183SS | 3068 x 2225 x 1260 | 55 + 0.75 | 355 | 1830 | 1200 |
| XKPS30X183SS | 2988 x 1892 x 1150 | 45 + 0.75 | 305 | 1830 | 1000 |
| XKPS30X132SS | 2480 x 1881 x 1150 | 30 + 0.55 | 305 | 1320 | 750 |
Frequently Asked Questions (FAQ)
Q: What makes the rollers of the Single Stand Cracker Series durable?
The cracking rollers are made from high-quality cryogenic and chilled alloy. They are designed with precisely engineered teeth to minimize fines generation, and the roller ends feature tricuspid damping seals to prevent material leakage, ensuring durability and consistent cracking quality.
Q: How does the machine regulate material flow and ensure uniform feeding?
The cracker is equipped with a toothed feeder roller for a stable and even flow. Additionally, a pneumatic control unit with an actuator maintains a 45–60 mm gap between the flow gate and the feeder roller to regulate feeding capacity efficiently.
Q: What measures are in place to remove impurities and protect the rollers?
To protect the rollers, the machine incorporates a high-strength permanent magnetic device that effectively removes ferrous impurities from the material stream. It also features a spring-loaded roller protection device for safe and stable operation.
Q: How is the gap between the rollers adjusted?
The roller spacing is controlled via a synchronized adjusting mechanism paired with an analog handwheel. This setup enables operators to maintain precise parallelism and gap control between the rollers for uniform product sizing.
Q: How does the cracker maintain low noise levels and cool temperatures during operation?
The machine features an automatic belt-tension device that stabilizes tension to reduce vibration and noise. For cooling, a scientifically designed heat-elimination system with fan wheels efficiently cools the bearings and belts, extending the overall service life.