SCIKOON China Single Stand Cracker XKPS-SS Series - Quality Feed Processing Equipment from Trusted Suppliers and Factory
High-Quality Cryogenic Alloy Rollers
At the heart of the machine are two high-quality chilled alloy rollers, designed with precision-engineered teeth that ensure uniform cracking across the entire roller surface. These rollers are capable of handling high volumes of material with excellent consistency. The machine features a toothed-roller feeding mechanism, which promotes smooth, stable, and uniform material flow into the cracking chamber. A pneumatic control unit allows operators to adjust the feed rate conveniently, ensuring operational stability and flexibility to suit different production needs.
High Capacity and Low Energy Consumption
The Single Stand Cracker has a compact footprint and low energy consumption, making it particularly suitable for high-output, energy-conscious operations. It includes a synchronous roll adjustment system that maintains accurate parallel alignment of the rollers. Operators can precisely set the roller gap using a dial-type handwheel, enabling consistent and repeatable cracking performance.
It Occupies a Small Area
To protect the machine and improve operational safety, a permanent magnetic separator is installed at the inlet to remove iron impurities and prevent damage to critical components. A spring-loaded roller protection system helps absorb impact loads from foreign objects or overfeeding, further enhancing machine durability.
High Operational Safety
Additional features include an optimized heat dissipation system, an automatic belt tensioning mechanism, SKF bearings, and vibration-damping bearing housings. These components collectively reduce noise, prolong machine life, and ensure smooth, trouble-free operation. With its rugged design, user-friendly maintenance, and customizable roller tooth configurations, the Single Stand Cracker is an ideal solution for feed mills and processing plants seeking reliable, long-term performance.
Performance Features
Compact structure, high output, and low energy consumption;
Toothed feeder roller mechanism ensures uniform feeding flow;
Excellent cracking performance with minimal powder generation;
Pneumatic material gate control unit;
Permanent magnetic device effectively removes iron impurities;
High-quality chilled alloy cracking rollers;
Spring-loaded roller protection device;
Synchronous roller adjustment mechanism for easy roller parallelism adjustment;
Rotary gauge handwheel allows precise roller gap adjustment;
Optimized transmission combined with automatic belt tensioning system;
Multiple roller tooth profiles available to meet various customer requirements.
Product Parameters
| Model | Dimension (L×W×H) (mm) | Power (kW) | Roll Diameter (mm) | Roll Length (mm) | Capacity (t/d) |
|---|---|---|---|---|---|
| XKPS22X160SS | 2133 × 1335 × 740 | 15 + 0.75 | 220 | 1600 | 360 |
| XKPS21X140SS | 1933 × 1335 × 740 | 11 + 0.75 | 210 | 1400 | 290 |
| XKPS21X120SS | 1733 × 1335 × 740 | 11 + 0.75 | 210 | 1200 | 240 |
| XKPS21X100SS | 1533 × 1335 × 740 | 7.5 + 0.75 | 210 | 1000 | 160 |
| XKPS21X80SS | 1333 × 1335 × 740 | 7.5 + 0.75 | 210 | 800 | 120 |
| XKPS21X40SS | 933 × 1335 × 740 | 4 + 0.37 | 210 | 400 | 70 |
Frequently Asked Questions
Q1What are the key advantages of cryogenic chilled alloy rollers?
The chilled alloy rollers are engineered with precision teeth to deliver uniform cracking performance across the entire surface, providing exceptional wear resistance, high-volume throughput, and minimal powder generation.
Q2How is material feeding regulated in the Single Stand Cracker?
The equipment utilizes a toothed-roller feeding mechanism paired with a pneumatic material gate control unit, ensuring uniform flow and convenient adjustment of the feeding speed to match production requirements.
Q3How does the machine prevent damage from foreign iron objects?
A permanent magnetic separator is placed at the inlet to remove iron debris, while a built-in spring-loaded roller protection device absorbs shocks caused by non-magnetic foreign objects or overload feeding.
Q4How is the roller gap adjusted for different particle size specifications?
Operators can quickly and accurately adjust the roller gap using the rotary dial gauge handwheel, while the synchronous adjustment mechanism maintains precise roller parallelism.
Q5What measures are taken to lower noise and extend bearing service life?
The system incorporates premium SKF bearings, vibration-damping bearing housings, an automatic belt tensioning mechanism, and an optimized heat dissipation system to ensure smooth, low-noise operation.
Q6Can roller tooth profiles be customized for specific processing requirements?
Yes, multiple roller tooth configurations and pitch profiles are available to satisfy diverse material properties and processing demands across different feed mills and plants.