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SCIKOON China Suppliers Single Stand Cracker XKPS-SS Series for Oilseed Processing - Efficient Factory Design
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SCIKOON China Suppliers Single Stand Cracker XKPS-SS Series for Oilseed Processing - Efficient Factory Design

Product Overview:

The Single Stand Cracker is an essential piece of equipment for oilseed and feed processing plants in China. This China-made cracker is specifically designed for efficiently cracking soybeans, corn, wheat, cottonseed, sunflower seeds, and various other grains. It is an excellent choice for oilseed pre-treatment lines, offering effective primary cracking before the flaking process. Unlike multi-deck models, this factory-designed cracker features a straightforward design with a single motor operating one set of rollers. This innovation leads to lower power consumption, minimized maintenance costs, and user-friendly operation. With its high cracking efficiency, the Single Stand Cracker is perfect for primary cracking applications in the grain and oil sectors, making it a reliable choice among suppliers in the industry.

  • Model XKPS35X183SS / XKPS30X183SS / XKPS30X132SS
  • ROLL DIAMETER 355mm / 305mm / 305mm

High-quality cryogenic alloy rollers

High-quality cryogenic alloy rollers

The machine is equipped with a toothed feeder roller that ensures stable and even material flow, allowing operators to easily adjust the feeding rate to optimize performance. The roller space adjusting device includes a synchronized mechanism and an analog handwheel, enabling precise parallelism and gap control between rollers for consistent cracking quality.

High capacity and low energy consumption

High capacity and low energy consumption

To protect the rollers and maintain stable operation, the Single Stand Cracker incorporates a high-strength permanent magnetic device to effectively remove ferrous impurities from the material stream. The cracking rollers themselves are made from high-quality chilled alloy, with precisely designed teeth that minimize fines generation. The roller ends feature tricuspid damping seals to prevent material leakage, further enhancing product quality and reducing waste.

Small Area Occupation

It occupies a small area

For material flow regulation, a pneumatic control unit is used, featuring a pneumatic actuator that controls the material flow gate. This gate is maintained at an optimal gap of 45–60 mm from the feeder roller to ensure steady feeding capacity. The use of premium-grade bearings and bearing housings improves the machine’s durability and operational reliability.

High operational safety

High operational safety

Additionally, the cracker is fitted with an automatic belt-tension device that stabilizes belt tension, reducing vibration, noise, and belt wear. A scientifically designed heat-elimination system, utilizing fan wheels, efficiently cools bearings and belts, extending service life and maintaining stable operation during continuous use. Thanks to its robust construction, premium components, and reliable performance, the Single Stand Cracker is a cost-effective and efficient solution for primary cracking needs in demanding industrial environments.

Performance Features

⚙️

Teethed feeder roller ensures uniform and smooth feeding.

🔌

Pneumatic control strobe allows easy regulation of material flow.

🧲

Permanent magnetic device efficiently removes iron impurities.

💎

High-quality chilled alloy rollers with spring-loaded protection.

🔄

Synchronous roller-space adjusting mechanism with analog gauge hand-wheels.

🌡️

Scientifically designed heat-elimination system for extended service life.

Product Parameters

Model Dimension (LxWxH mm) Power (KW) Roll Diameter (mm) Roll Length (mm) Capacity (T/D)
XKPS35X183SS 3068X2225X1260 55+0.75 355 1830 1200
XKPS30X183SS 2988X1892X1150 45+0.75 305 1830 1000
XKPS30X132SS 2480X1881X1150 30+0.55 305 1320 750
Frequently Asked Questions
What makes the rollers of the Single Stand Cracker durable?
The rollers are made from high-quality chilled alloy and cryogenic materials, featuring tricuspid damping seals and a spring-loaded protection device to ensure long-term stability and wear resistance.
How is the material flow regulated in this machine?
Material flow is managed by a pneumatic control unit with an actuator that maintains an optimal gap (45–60 mm) from the toothed feeder roller, ensuring steady and uniform feeding.
How does the machine handle metal impurities?
The equipment is integrated with a high-strength permanent magnetic device specifically designed to effectively remove ferrous impurities from the material stream before cracking.
Can the gap between the rollers be adjusted precisely?
Yes, it features a synchronized roller-space adjusting mechanism combined with analog handwheels, allowing operators to achieve precise parallelism and gap control.
Does the machine require a cooling system for continuous operation?
The cracker includes a scientifically designed heat-elimination system with fan wheels that efficiently cools the bearings and belts, preventing overheating during continuous industrial use.
What are the benefits of the automatic belt-tension device?
The automatic belt-tension device stabilizes the tension, which significantly reduces vibration, noise, and belt wear, thereby increasing the overall efficiency and lifespan of the drive system.