Leave Your Message
Compact Double Deck Cracker XKPS-DD Series - High Efficiency Grain Processor from China Suppliers & Factory
Hot Products

Compact Double Deck Cracker XKPS-DD Series - High Efficiency Grain Processor from China Suppliers & Factory

,

Product Overview:

,

The Double Deck Cracker is an essential machine used in oilseed and feed processing plants across China. This versatile cracker efficiently processes soybeans, corn, wheat, cottonseed, sunflower seeds, and various grains. It is particularly ideal for oilseed pre-treatment lines, delivering exceptional dehulling results prior to flaking. Our cracker features a single motor that drives two decks of rollers, ensuring low power consumption while achieving high cracking efficiency. This design is especially beneficial for secondary cracking in the grain and oil industries. As a leading supplier in the market, our factory prioritizes quality and performance to meet the diverse needs of our clients.

,
  • Model XKPS40X210dd(A) / XKPS35X183DD(A) / XKPS30X183DD(A) / XKPS30X132DD(A) / XKPS30X76DD(B)
  • ROLL DIAMETER 400mm / 355mm / 305mm / 305mm / 305mm

Product Advantages

double-deck-cracker-series-xkps-dd-series-3

Product Advantage I

The toothed feeder roller ensures stable and even material flow, with easy adjustment of the feeding rate. The roller space adjusting device, equipped with a synchronized mechanism and an analog handwheel, maintains precise parallelism and gap between rollers.

Double Deck Cracker Series(XKPS-DD Series) (4)

Product Advantage II

A high-strength permanent magnetic device effectively removes ferrous impurities, protecting rollers from unnecessary wear. The high-quality chilled alloy cracking rollers have precisely designed teeth to minimize fines, with tricuspid damping seals at the roller ends to prevent material leakage.

u-1

Product Advantage III

The pneumatic control unit uses a pneumatic actuator to regulate the material flow gate, maintaining a typical gap of 45–60 mm to ensure stable feeding. High-quality bearings and bearing housings enhance durability and reliability.

Double Deck Cracker Series(XKPS-DD Series)

Product Advantage IV

An automatic belt-tension device stabilizes belt tension, reducing vibration, noise, and wear. The scientific heat-elimination system utilizes fan wheels to cool bearings and belts, prolonging service life and ensuring stable operation.

Performance Features

Toothed feeder roller ensures uniform and smooth feeding.

Pneumatic strobe system allows easy control of material flow.

Integrated permanent magnet efficiently removes ferrous impurities.

High-quality chilled alloy rollers offer excellent durability.

Spring-loaded roller protection system prevents damage from overload.

Synchronous roller gap adjustment mechanism keeps rollers parallel.

Analog gauge handwheel enables precise roll gap adjustment.

Premium-grade bearings and bearing housings ensure reliable performance.

Scientifically designed drive and heat dissipation system improves stability.

Effective cracking performance with reduced fines and powder generation.

Product Parameters

MODEL LXWXH DIMENSION (MM) POWER (KW) ROLL DIAMETER (MM) ROLL LENGTH (MM) CAPACITY (T/D)
XKPS40X210dd(A) 3386X2500X2025 110+0.75 400 2100 1500
XKPS35X183DD(A) 3068X2280X1860 90+0.75 355 1830 1200
XKPS30X183DD(A) 2988X2280X1720 75+0.75 305 1830 1000
XKPS30X132DD(A) 2480X2250X1720 55+0.55 305 1320 750
XKPS30X76DD(B) 1314X1515X1330 11X2+0.55 305 760 400

Frequently Asked Questions

How does the feeding system ensure stability?
The system utilizes a toothed feeder roller and a pneumatic control unit to regulate the material flow gate (typically 45–60 mm), ensuring a uniform and smooth feeding process.
What protection is provided against metal impurities?
The machine is equipped with a high-strength permanent magnetic device that efficiently removes ferrous impurities to protect the cracking rollers from damage.
How is the roller gap adjusted for precision?
It features a synchronous roller gap adjustment mechanism combined with an analog gauge handwheel, allowing operators to maintain precise parallelism and gap spacing.
What material are the cracking rollers made of?
The machine uses high-quality chilled alloy cracking rollers with precisely designed teeth to ensure effective cracking while minimizing fines and powder.
How does the machine handle heat and vibration during operation?
A scientific heat-elimination system with fan wheels cools the bearings and belts, while an automatic belt-tension device reduces vibration and noise for stable industrial operation.