Double Deck Cracker XKPS-DD Series - Efficient Soybean & Grain Processing Machinery from China Suppliers and Factory
Product Advantage I
The toothed feeder roller ensures stable and even material flow, with easy adjustment of the feeding rate. The roller space adjusting device, equipped with a synchronized mechanism and an analog handwheel, maintains precise parallelism and gap between rollers.
Product Advantage Ⅱ
A high-strength permanent magnetic device effectively removes ferrous impurities, protecting rollers from unnecessary wear. The high-quality chilled alloy cracking rollers have precisely designed teeth to minimize fines, with tricuspid damping seals at the roller ends to prevent material leakage.
Product Advantage Ⅲ
The pneumatic control unit uses a pneumatic actuator to regulate the material flow gate, maintaining a typical gap of 45–60 mm to ensure stable feeding. High-quality bearings and bearing housings enhance durability and reliability.
Product Advantage Ⅳ
An automatic belt-tension device stabilizes belt tension, reducing vibration, noise, and wear. The scientific heat-elimination system utilizes fan wheels to cool bearings and belts, prolonging service life and ensuring stable operation. This machine combines robust design, premium components, and reliable performance, making it highly suitable for continuous industrial operation.
Performance Features
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Toothed feeder roller ensures uniform and smooth feeding.
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Pneumatic strobe system allows easy control of material flow.
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Integrated permanent magnet efficiently removes ferrous impurities.
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High-quality chilled alloy rollers offer excellent durability.
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Spring-loaded roller protection system prevents damage from overload.
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Synchronous roller gap adjustment mechanism keeps rollers parallel.
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Analog gauge handwheel enables precise roll gap adjustment.
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Premium-grade bearings and bearing housings ensure reliable performance.
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Scientifically designed drive and heat dissipation system improves stability.
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Effective cracking performance with reduced fines and powder generation.
Product Parameters
| MODEL | LXWXH DIMENSION (MM) | POWER (KW) | ROLL DIAMETER (MM) | ROLL LENGTH (MM) | CAPACITY (T/D) |
|---|---|---|---|---|---|
| XKPS40X210dd(A) | 3386X2500X2025 | 110+0.75 | 400 | 2100 | 1500 |
| XKPS35X183DD(A) | 3068X2280X1860 | 90+0.75 | 355 | 1830 | 1200 |
| XKPS30X183DD（A） | 2988X2280X1720 | 75+0.75 | 305 | 1830 | 1000 |
| XKPS30X132DD(A) | 2480X2250X1720 | 55+0.55 | 305 | 1320 | 750 |
| XKPS30X76DD(B) | 1314X1515X1330 | 11X2+0.55 | 305 | 760 | 400 |
Frequently Asked Questions
Q1: How does the toothed feeder roller ensure uniform feeding?
The toothed feeder roller is designed to regulate and distribute the incoming material flow evenly across the cracking rollers, preventing blockages and ensuring stable operation.
Q2: What mechanism maintains the parallelism between the rollers?
The machine features a synchronized roller gap adjusting device combined with an analog handwheel, which guarantees precise alignment and uniform spacing along the entire length of the rollers.
Q3: How does the machine protect itself from ferrous impurities?
An integrated high-strength permanent magnetic device is positioned at the feed inlet to capture and remove metallic contaminants before they reach the cracking rollers.
Q4: What are the benefits of the chilled alloy cracking rollers?
Constructed from high-quality chilled alloy, these rollers offer exceptional wear resistance. Their optimized tooth profile is engineered to crack materials efficiently while minimizing the generation of fine powders.
Q5: How is the drive belt tension maintained?
The cracker is equipped with an automatic belt-tension device that dynamically adjusts and stabilizes tension, reducing overall vibration, noise, and mechanical wear.
Q6: What cooling systems are in place for continuous industrial operation?
A scientific heat-elimination system utilizing fan wheels continuously cools the bearings and drive belts, preventing overheating and extending the service life of critical components.