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SCIKOON China Double Deck Cracker XKPS-DD Series - Efficient Suppliers for Oilseed Processing Factory
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SCIKOON China Double Deck Cracker XKPS-DD Series - Efficient Suppliers for Oilseed Processing Factory

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Product Overview:

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The Double Deck Cracker is an essential piece of equipment for oilseed and feed processing plants in China. This high-efficiency cracker is designed for cracking soybeans, corn, wheat, cottonseed, sunflower seeds, and various other grains. Ideal for oilseed pre-treatment lines, it effectively dehulls grains before the flaking process. With a single motor driving two sets of rollers, this cracker is a energy-efficient solution that minimizes power consumption while maximizing cracking efficiency. It is particularly effective for secondary cracking in the grain and oil industries, ensuring that it meets the needs of suppliers and manufacturers across the sector. Partner with leading China suppliers and opt for our factory-tested Double Deck Cracker to enhance your processing operations.

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  • Model XKPS40X210dd(A) / XKPS35X183DD(A) / XKPS30X183DD(A) / XKPS30X132DD(A) / XKPS30X76DD(B)
  • ROLL DIAMETER 400mm / 355mm / 305mm / 305mm / 305mm

Product Advantages
double-deck-cracker-series-xkps-dd-series-3

Product Advantage I

The toothed feeder roller ensures stable and even material flow, with easy adjustment of the feeding rate. The roller space adjusting device, equipped with a synchronized mechanism and an analog handwheel, maintains precise parallelism and gap between rollers.

Double Deck Cracker Series(XKPS-DD Series) (4)

Product Advantage II

A high-strength permanent magnetic device effectively removes ferrous impurities, protecting rollers from unnecessary wear. The high-quality chilled alloy cracking rollers have precisely designed teeth to minimize fines, with tricuspid damping seals at the roller ends to prevent material leakage.

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Product Advantage III

The pneumatic control unit uses a pneumatic actuator to regulate the material flow gate, maintaining a typical gap of 45–60 mm to ensure stable feeding. High-quality bearings and bearing housings enhance durability and reliability.

Double Deck Cracker Series(XKPS-DD Series)

Product Advantage IV

An automatic belt-tension device stabilizes belt tension, reducing vibration, noise, and wear. The scientific heat-elimination system utilizes fan wheels to cool bearings and belts, prolonging service life and ensuring stable operation. This machine combines robust design, premium components, and reliable performance, making it highly suitable for continuous industrial operation.

Performance Features
  • Toothed feeder roller ensures uniform and smooth feeding.

  • Pneumatic strobe system allows easy control of material flow.

  • Integrated permanent magnet efficiently removes ferrous impurities.

  • High-quality chilled alloy rollers offer excellent durability.

  • Spring-loaded roller protection system prevents damage from overload.

  • Synchronous roller gap adjustment mechanism keeps rollers parallel.

  • Analog gauge handwheel enables precise roll gap adjustment.

  • Premium-grade bearings and bearing housings ensure reliable performance.

  • Scientifically designed drive and heat dissipation system improves stability.

  • Effective cracking performance with reduced fines and powder generation.

Product Parameters
Model L x W x H Dimension (MM) Power (KW) Roll Diameter (MM) Roll Length (MM) Capacity (T/D)
XKPS40X210dd(A) 3386 X 2500 X 2025 110 + 0.75 400 2100 1500
XKPS35X183DD(A) 3068 X 2280 X 1860 90 + 0.75 355 1830 1200
XKPS30X183DD(A) 2988 X 2280 X 1720 75 + 0.75 305 1830 1000
XKPS30X132DD(A) 2480 X 2250 X 1720 55 + 0.55 305 1320 750
XKPS30X76DD(B) 1314 X 1515 X 1330 11 X 2 + 0.55 305 760 400
Frequently Asked Questions

How does the feeding system maintain a stable and even material flow?

The stable and even material flow is ensured by a toothed feeder roller, which allows for easy adjustment of the feeding rate. Additionally, a pneumatic control unit regulates the material flow gate, maintaining a typical gap of 45–60 mm for consistent feeding.

What mechanisms prevent internal damage and roller wear from impurities?

A high-strength integrated permanent magnetic device is built into the machine to effectively remove ferrous impurities, protecting the rollers from unnecessary wear. There is also a spring-loaded roller protection system that prevents damage from unexpected overloads.

How is the roller gap adjusted to ensure precise cracking?

The machine features a roller space adjusting device equipped with a synchronized mechanism and an analog gauge handwheel. This setup maintains precise parallelism and gap control between the rollers to minimize fines and powder generation.

What cooling features are integrated to prolong the machine's service life?

The machine utilizes a scientific heat-elimination system with fan wheels designed specifically to cool the bearings and belts. This helps reduce vibration, noise, and wear, ensuring stable operation during continuous industrial use.

What is the capacity range of the Double Deck Cracker Series?

Depending on the model, the processing capacity ranges from 400 T/D (for the XKPS30X76DD(B) model) up to 1500 T/D (for the XKPS40X210dd(A) model).

What materials are used for the cracking rollers?

The machine is equipped with high-quality chilled alloy cracking rollers with precisely designed teeth. It also features tricuspid damping seals at the roller ends to prevent material leakage.