Durable and Energy-Efficient Double Stand Cracker for Animal Feed Mills - China Suppliers and Factory
Feeding & Impurity Separation System
The crusher adopts an impeller-type feeding mechanism that ensures steady, uniform feeding and optimal material distribution. Equipped with a pneumatic gate control unit, it allows precise regulation of feed flow, ensuring consistency and maximizing cracking efficiency. A permanent magnetic separator box is installed above the feeder to eliminate ferromagnetic impurities such as iron filings and metal fragments. This critical safety feature protects the rollers and internal components from damage, improves product purity, and reduces equipment maintenance needs.
High-Quality Rollers & Adjustment
High-quality chilled alloy rollers are used as the main cracking components, offering excellent hardness, wear resistance, and long service life. The machine features a spring-loaded roll protection mechanism that effectively safeguards the equipment from overload and damage caused by hard or foreign materials. For ease of operation, a synchronous roll adjustment mechanism and rotary dial handwheel are included, allowing precise and parallel alignment of rollers with minimal effort.
Optimized Transmission & Durability
The machine also features an optimized transmission system with an integrated belt tensioning structure, ensuring reliable power transfer. SKF bearings and bearing housings are used throughout the machine to improve stability and durability. Additionally, a dedicated heat dissipation system prevents overheating during continuous operation, extending the life of transmission components and maintaining overall machine efficiency.
Eco-Friendly & High-Efficiency Performance
With low noise output, minimal vibration, and energy-efficient performance, the Meal Crusher offers a high-capacity, user-friendly, and durable solution for cracking soybean meal. Its compact, integrated structure and advanced control systems make it an ideal choice for modern oil processing lines seeking to improve cracking performance while reducing operational costs.
Performance Features
Integrated Lump Breaker and Roller Cracker – High Efficiency and Energy Saving.
Impeller-type feeding mechanism ensures uniform feed flow.
Pneumatic material gate control unit.
Permanent magnetic device effectively removes iron impurities.
High-quality chilled alloy cracking rollers.
Spring-loaded roll protection device.
Synchronous roll adjustment mechanism for easy parallel alignment of rollers.
Rotary dial handwheel for precise roller gap adjustment.
Optimized combined transmission and belt tensioning system.
SKF bearings and bearing housings.
Scientific transmission heat dissipation system.
Product Parameters
| Model | L×W×H Dimension (mm) | Power (kW) | Roll Diameter (mm) | Roll Length (mm) | Capacity (t/d) |
|---|---|---|---|---|---|
| XKPS40X210JQ | 3750×2325×1695 | 2.2+22+55 | 400 | 2100 | 1500 |
| XKPS35X183JQ | 3405×2121×1600 | 2.2+18.5+45 | 355 | 1830 | 1200 |
| XKPS30X183JQ | 3395×2068×1570 | 2.2+15+37 | 305 | 1830 | 1000 |
| XKPS30X132JQ | 2861×2023×1570 | 1.5+11+30 | 305 | 1320 | 750 |
| XKPS30X91JQ | 2345×1930×1550 | 1.1+11+22 | 305 | 910 | 450 |
Frequently Asked Questions
Q: What mechanism ensures uniform material feeding in the Meal Crusher?
The machine adopts an impeller-type feeding mechanism combined with a pneumatic gate control unit. This setup ensures steady, uniform feeding and optimal material distribution while allowing precise flow regulation.
Q: How does the equipment protect itself from metal impurities?
A permanent magnetic separator box is integrated directly above the feeder. It effectively captures and eliminates ferromagnetic impurities, such as iron filings and metal fragments, protecting the internal components and rollers from damage.
Q: What materials are the cracking rollers made of, and how are they protected?
The main cracking components consist of high-quality chilled alloy rollers, selected for their extreme hardness and wear resistance. Additionally, a spring-loaded roll protection mechanism is built in to safeguard the system from overload caused by foreign, hard materials.
Q: How easy is it to adjust the roller gap and alignment?
Adjustments are highly user-friendly. The machine features a synchronous roll adjustment mechanism alongside a rotary dial handwheel, allowing operators to achieve parallel alignment and precise gap settings with minimal effort.
Q: What components contribute to the machine's transmission durability?
The Meal Crusher uses an optimized combined transmission system equipped with an integrated belt tensioning structure, premium SKF bearings, and SKF bearing housings. It also features a scientific heat dissipation system to prevent overheating during continuous operation.