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Durable Feed Processing Double Stand Cracker XKPS-DS Series - China Suppliers & Factory for High-Capacity Mills
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Durable Feed Processing Double Stand Cracker XKPS-DS Series - China Suppliers & Factory for High-Capacity Mills

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Product Overview:

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The Double Stand Cracker is a high-capacity cracking solution designed specifically for the needs of modern animal feed mills. Manufactured in China, this innovative machine boasts a unique design featuring four heavy-duty cracking rollers arranged in a horizontal layout, consisting of two pairs of rollers aligned in parallel. This intelligent configuration enables exceptional output levels while maintaining a compact footprint, making it an ideal choice for feed factories where space is at a premium but production demands remain high. As trusted suppliers, we ensure that our products meet the rigorous standards required for efficiency and performance in the animal feed industry.

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  • Model XKPS22X160DS / XKPS21X140DS / XKPS21X120DS
  • CAPACITY 700T/D / 600T/D / 480T/D

Product Advantages

Double Stand Cracker Series (XKPS-DS Series) (5)

Product Advantage I

The machine’s structure is compact, robust, and well-balanced, ensuring long-lasting, reliable, and stable operation even under continuous heavy-duty workloads. It is equipped with a precisely engineered toothed feeder roller that guarantees smooth, uniform, and consistent feeding of materials into the cracking chamber. The pneumatic control unit accurately regulates the material flow by managing the feed gate, thereby optimizing throughput and maximizing operational efficiency.

double-stand-cracker-series-xkps-ds-series-3

Product Advantage II

The core cracking elements are made from premium chilled alloy rollers, chosen for their outstanding wear resistance and durability. These rollers ensure effective and efficient cracking with minimal powder generation, significantly improving the quality of the cracked feed.

double-stand-cracker-series-xkps-ds-series-6

Product Advantage III

For enhanced protection and reduced downtime, the rollers incorporate an advanced spring-loaded protection system that effectively absorbs impacts caused by hard impurities or foreign objects within the feed. The synchronous roller adjustment mechanism, paired with an easy-to-use analog gauge handwheel, allows operators to swiftly and precisely adjust the parallelism and gap between the four rollers, ensuring consistent cracking performance across both pairs.

Double Stand Cracker Series (XKPS-DS Series) (4)

Product Advantage IV

The transmission system is optimized with an automatic belt-tensioning device, which minimizes vibration and noise while extending the lifespan of the belts. Multiple roller tooth profiles are available, enabling customization to accommodate various feed material characteristics and customer requirements.

double-stand-cracker-series-xkps-ds-series-2

Product Advantage V

Overall, the Double Stand Cracker offers high efficiency, low energy consumption, and a small operational footprint, making it a reliable, durable, and cost-effective solution for continuous high-volume cracking operations within the feed industry. The feeder utilizes a toothed roller feeding system with variable frequency speed control (frequency control to be configured by the customer), achieving maximum feeding efficiency. Materials are uniformly cracked by the sawing action between the four rollers arranged side by side.

Performance Features

Compact structure, high output, and low energy consumption;

Toothed feeder roller mechanism ensures uniform feeding flow;

Excellent cracking performance with minimal powder generation;

Pneumatic material gate control unit;

High-quality chilled alloy cracking rollers;

Synchronous roller adjustment mechanism for easy roller parallelism adjustment;

Rotary gauge handwheel allows precise roller gap adjustment;

Optimized transmission combined with automatic belt tensioning system;

Multiple roller tooth profiles available to meet various customer requirements;

Spring-Loaded Roller Protection Device;

Product Parameters

MODEL LXWXH DIMENSION (MM) POWER (MM) CAPACITY (T/D)
XKPS22X160DS 2213X2035X1090 15+15+0.75 720
XKPS21X140DS 2013X2035X1090 11+11+0.75 600
XKPS21X120DS 1813X2035X1090 11+11+0.75 480

Frequently Asked Questions

What makes the Double Stand Cracker structure reliable for heavy-duty work?
The machine features a compact, robust, and well-balanced structure. This ensures long-lasting, reliable, and stable operation even under continuous heavy-duty workloads.
How is uniform material feeding achieved?
Uniform material feeding is achieved through a precisely engineered toothed feeder roller mechanism. It is further supported by a pneumatic control unit that manages the feed gate to regulate flow.
What are the cracking rollers made of, and what are their benefits?
The core cracking elements are made from premium chilled alloy rollers. They offer outstanding wear resistance and durability, delivering effective cracking with minimal powder generation.
Does the machine have protection against hard impurities or foreign objects?
Yes, the rollers incorporate an advanced spring-loaded protection system. This system effectively absorbs impacts caused by hard impurities or foreign objects to protect the components and reduce downtime.
How can operators adjust the roller gap and parallelism?
Operators can easily adjust the parallelism and gaps between the rollers using the synchronous roller adjustment mechanism combined with an analog gauge handwheel.
Are there customizable options for different feed material profiles?
Yes, multiple roller tooth profiles are available. This allows customization to accommodate various feed material characteristics and specific customer requirements.