Durable Meal Crusher for Animal Feed Mills - Efficient Double Stand Cracker from China Suppliers & Factory
Product Advantage I
The crusher adopts an impeller-type feeding mechanism that ensures steady, uniform feeding and optimal material distribution. Equipped with a pneumatic gate control unit, it allows precise regulation of feed flow, ensuring consistency and maximizing cracking efficiency. A permanent magnetic separator box is installed above the feeder to eliminate ferromagnetic impurities such as iron filings and metal fragments. This critical safety feature protects the rollers and internal components from damage, improves product purity, and reduces equipment maintenance needs.
Product Advantage Ⅱ
High-quality chilled alloy rollers are used as the main cracking components, offering excellent hardness, wear resistance, and long service life. The machine features a spring-loaded roll protection mechanism that effectively safeguards the equipment from overload and damage caused by hard or foreign materials. For ease of operation, a synchronous roll adjustment mechanism and rotary dial handwheel are included, allowing precise and parallel alignment of rollers with minimal effort.
Product Advantage Ⅲ
The machine also features an optimized transmission system with an integrated belt tensioning structure, ensuring reliable power transfer. SKF bearings and bearing housings are used throughout the machine to improve stability and durability. Additionally, a dedicated heat dissipation system prevents overheating during continuous operation, extending the life of transmission components and maintaining overall machine efficiency.
Product Advantage Ⅳ
With low noise output, minimal vibration, and energy-efficient performance, the Meal Crusher offers a high-capacity, user-friendly, and durable solution for cracking soybean meal. Its compact, integrated structure and advanced control systems make it an ideal choice for modern oil processing lines seeking to improve cracking performance while reducing operational costs.
Performance Features
Integrated Lump Breaker and Roller Cracker – High Efficiency and Energy Saving.
Impeller-type feeding mechanism ensures uniform feed flow.
Pneumatic material gate control unit.
Permanent magnetic device effectively removes iron impurities.
High-quality chilled alloy cracking rollers.
Spring-loaded roll protection device.
Synchronous roll adjustment mechanism for easy parallel alignment of rollers.
Rotary dial handwheel for precise roller gap adjustment.
Optimized combined transmission and belt tensioning system.
SKF bearings and bearing housings.
Scientific transmission heat dissipation system.
Product Parameters
| Model | LxWxH Dimension (mm) | Power (kW) | Roll Diameter (mm) | Roll Length (mm) | Capacity (t/d) |
|---|---|---|---|---|---|
| XKPS40X210JQ | 3750X2325X1695 | 2.2+22+55 | 400 | 2100 | 1500 |
| XKPS35X183JQ | 3405X2121X1600 | 2.2+18.5+45 | 355 | 1830 | 1200 |
| XKPS30X183JQ | 3395X2068X1570 | 2.2+15+37 | 305 | 1830 | 1000 |
| XKPS30X132JQ | 2861X2023X1570 | 1.5+11+30 | 305 | 1320 | 750 |
| XKPS30X91JQ | 2345X1930X1550 | 1.1+11+22 | 305 | 910 | 450 |
Frequently Asked Questions (FAQ)
What kind of feeding mechanism does the Meal Crusher use?
The crusher adopts an impeller-type feeding mechanism that guarantees a steady, uniform feed flow and optimal material distribution. It is also equipped with a pneumatic gate control unit for precise flow regulation.
How does the machine protect itself from metal impurities?
A permanent magnetic separator box is integrated directly above the feeder. This unit removes ferromagnetic impurities like iron filings and metal fragments, protecting the rollers and internal parts from potential damage.
What are the advantages of the cracking rollers used in this machine?
The machine uses high-quality chilled alloy rollers as the primary cracking components. These rollers provide exceptional hardness, wear resistance, and a long service life, backed by a spring-loaded protection system against overload.
How easy is it to adjust the roller gap?
It is highly user-friendly. The machine features a synchronous roll adjustment mechanism and a rotary dial handwheel, which allow operators to make parallel roller alignments and precise gap adjustments with minimal effort.
What components ensure the system's overall durability?
The Meal Crusher is built with premium SKF bearings and bearing housings, an optimized transmission with integrated belt tensioning, and a specialized heat dissipation system to prevent overheating during continuous operation.
What is the capacity range of the XKPS-JQ Series?
The capacity varies depending on the model, ranging from 450 T/D (for the XKPS30X91JQ model) up to 1500 T/D (for the high-capacity XKPS40X210JQ model).