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Durable Meal Crusher XKPS-JQ Series from China Suppliers - High-Efficiency Double Stand Cracker Factory
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Durable Meal Crusher XKPS-JQ Series from China Suppliers - High-Efficiency Double Stand Cracker Factory

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Product Overview:

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The Double Stand Cracker is engineered for robust cracking needs in animal feed mills. This innovative machine is designed with a unique configuration featuring four cracking rollers arranged in parallel, creating two pairs of rollers horizontally aligned. This setup maximizes output efficiency while minimizing space requirements, making it the perfect solution for feed factories in China that deal with high production demands in compact environments. As leading suppliers in the industry, we ensure that our double stand cracker meets your operational needs while offering reliability and performance.

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  • Model XKPS40X210JQ / XKPS35X183JQ / XKPS30X183JQ / XKPS30X132JQ / XKPS30X91JQ
  • Roller Diameter 400MM / 355MM / 305MM / 305MM / 305MM / 305MM

Meal Crusher Series XKPS-JQ Series Advantage 1

Product Advantage I

The crusher adopts an impeller-type feeding mechanism that ensures steady, uniform feeding and optimal material distribution. Equipped with a pneumatic gate control unit, it allows precise regulation of feed flow, ensuring consistency and maximizing cracking efficiency. A permanent magnetic separator box is installed above the feeder to eliminate ferromagnetic impurities such as iron filings and metal fragments. This critical safety feature protects the rollers and internal components from damage, improves product purity, and reduces equipment maintenance needs.

Meal Crusher Series XKPS-JQ Series Advantage 2

Product Advantage II

High-quality chilled alloy rollers are used as the main cracking components, offering excellent hardness, wear resistance, and long service life. The machine features a spring-loaded roll protection mechanism that effectively safeguards the equipment from overload and damage caused by hard or foreign materials. For ease of operation, a synchronous roll adjustment mechanism and rotary dial handwheel are included, allowing precise and parallel alignment of rollers with minimal effort.

Meal Crusher Series XKPS-JQ Series Advantage 3

Product Advantage III

The machine also features an optimized transmission system with an integrated belt tensioning structure, ensuring reliable power transfer. SKF bearings and bearing housings are used throughout the machine to improve stability and durability. Additionally, a dedicated heat dissipation system prevents overheating during continuous operation, extending the life of transmission components and maintaining overall machine efficiency.

Meal Crusher Series XKPS-JQ Series Advantage 4

Product Advantage IV

With low noise output, minimal vibration, and energy-efficient performance, the Meal Crusher offers a high-capacity, user-friendly, and durable solution for cracking soybean meal. Its compact, integrated structure and advanced control systems make it an ideal choice for modern oil processing lines seeking to improve cracking performance while reducing operational costs.

Performance Features

Integrated Lump Breaker and Roller Cracker – High Efficiency and Energy Saving.

Impeller-type feeding mechanism ensures uniform feed flow.

Pneumatic material gate control unit.

Permanent magnetic device effectively removes iron impurities.

High-quality chilled alloy cracking rollers.

Spring-loaded roll protection device.

Synchronous roll adjustment mechanism for easy parallel alignment.

Rotary dial handwheel for precise roller gap adjustment.

Optimized combined transmission and belt tensioning system.

SKF bearings and bearing housings for enhanced stability.

Scientific transmission heat dissipation system.

Product Parameters
MODEL LXWXH DIMENSION (MM) POWER (KW) ROLL DIAMETER (MM) ROLL LENGTH (MM) CAPACITY (T/D)
XKPS40X210JQ 3750X2325X1695 2.2+22+55 400 2100 1500
XKPS35X183JQ 3405X2121X1600 2.2+18.5+45 355 1830 1200
XKPS30X183JQ 3395X2068X1570 2.2+15+37 305 1830 1000
XKPS30X132JQ 2861X2023X1570 1.5+11+30 305 1320 750
XKPS30X91JQ 2345X1930X1550 1.1+11+22 305 910 450
FAQ
How does the impeller-type feeding mechanism benefit the cracking process?
The impeller-type mechanism ensures a steady and uniform feed flow across the rollers, which optimizes material distribution and maximizes overall cracking efficiency.
What measures are taken to protect the machine from metal impurities?
A permanent magnetic separator box is installed above the feeder to effectively capture and remove iron filings and metal fragments, protecting the internal rollers from damage.
Are the rollers durable enough for continuous industrial use?
Yes, the machine utilizes high-quality chilled alloy rollers known for their exceptional hardness and wear resistance, ensuring a long service life even under heavy operation.
Is it easy to adjust the gap between the rollers?
The machine is equipped with a synchronous adjustment mechanism and a rotary dial handwheel, allowing operators to achieve precise and parallel alignment with minimal effort.
How does the machine handle potential overloads?
It features a spring-loaded roll protection mechanism that safeguards the equipment from damage caused by overload or the accidental entry of extremely hard foreign materials.
What components ensure the stability of the transmission system?
The system uses premium SKF bearings and housings, combined with an integrated belt tensioning structure and a dedicated heat dissipation system, to maintain stability and prevent overheating.