High-Efficiency Flap Counterflow Cooler System XKLQ-FB Series - China Suppliers & Factory for Industrial Cooling Solutions
Product Advantages
Robust Construction & Premium Materials
Featuring a robust construction, the cooler’s top cover, rotary feeder, rotary distributor, and discharge flap are all made from corrosion-resistant SS304 stainless steel, while the main frame, chamber casing, and reinforcement parts are constructed from durable carbon steel. All inlets and outlets adopt flanged connections and are supplied with matching counter flanges and gaskets to ensure secure sealing and easy installation.
Advanced Homogenizing & Distribution System
At the core of its performance is a unique rotary distributing and homogenizing system, which evenly spreads the material across the cooler’s cross-section. The rotary distributor is vertically adjustable, and a central toothed leveling rake smooths the material bed to enhance heat and mass exchange. This uniform distribution significantly improves cooling efficiency and product consistency.
Precision Hydraulic Discharge Mechanism
The cooler is equipped with a high-performance hydraulic system that provides smooth, flexible control over the flap-style discharge mechanism. The flap’s turning angle is adjustable, allowing fine-tuned material discharge speed and uniform flow. Limit and proximity switches—supplied by OMRON—enable precise control and position monitoring, while all discharge flap bearings are from SKF, ensuring long service life and stable performance.
Real-Time Control & Air-Assisted Design
This series also integrates a proximity switch-based flap limit device for real-time feedback and control, and the optional air-assisted discharge design further enhances cooling by promoting airflow through the material bed.
Modular Efficiency for Diverse Applications
With its modular design, premium components, and precise control systems, the Cooler Series provides stable operation, high cooling efficiency, and excellent durability—making it a reliable choice for modern feed mills, grain processors, and chemical or plastic production lines.
Performance Features
Seal-type rotary impeller feeder.
Unique rotary distributing and homogenizing device, maximizing material coverage area for optimal cooling performance.
High-performance hydraulic system compatible with automated control.
Flexible hydraulic unit controls the flap discharge mechanism, ensuring smoother and more uniform discharge.
Flap turning-angle controller allows adjustable discharge angles.
Precise level sensors enable simple and accurate control of material layer thickness.
Product Parameters
| Model | Dimensions (MM) | Power (KW) | Capacity (T/D) |
|---|---|---|---|
| XKLQ36X36FB | 4268X4040X6500 | 3.75+2.2+1.5 | 1500 |
| XKLQ28X38FB | 3410X4180X4600 | 3.75+2.2+1.5 | 1000 |
| XKLQ28X28FB | 3410X3190X4600 | 3.75+2.2+1.5 | 800 |
| XKLQ24X24FB | 2986X2760X4350 | 3.75+2.2+1.5 | 500 |
| XKLQ19X24FB | 2720X2395X3690 | 2.2+1.5+1.5 | 400 |
| XKLQ19X19FB | 2487X2260X3530 | 2.2+1.5+1.5 | 300 |
| XKLQ14X14FB | 1702X1556X2890 | 2.2+1.5+1.5 | 150 |
Frequently Asked Questions
What industries are suitable for the SCIKOON XKLQ-FB Series Counterflow Cooler?
The XKLQ-FB Series is ideally designed for modern feed mills, grain processors, and chemical or plastic production lines requiring highly efficient and uniform material cooling.
Which core components are made of SS304 stainless steel?
To ensure maximum corrosion resistance and durability, the cooler’s top cover, rotary feeder, rotary distributor, and discharge flap are built using SS304 stainless steel.
How does the rotary distributor system improve cooling efficiency?
The vertically adjustable rotary distributor combined with a central toothed leveling rake evenly spreads and levels the material bed across the cross-section, maximizing heat and mass exchange for superior cooling performance.
What brands of key components are integrated into the control mechanism?
The system features limit and proximity switches supplied by OMRON for accurate monitoring, and all discharge flap bearings are provided by SKF to ensure stable operation and extended service life.
Can the material discharge speed and angle be adjusted?
Yes, the hydraulic system includes a flap turning-angle controller, allowing precise adjustment of the discharge angle for controlled discharge speeds and uniform material flow.
What capacity ranges are available in the XKLQ-FB Series?
The series offers versatile models catering to different production scales, with daily processing capacities ranging from 150 T/D up to 1500 T/D.