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SCIKOON High-Efficiency Flap Counterflow Cooler System XKLQ-FB Series2.jpg

scikoon-high-efficiency-flap-counterflow-cooler-system-xklq-fb-series3.jpg

High-Efficiency Flap Counterflow Cooler System XKLQ-FB Series - China Suppliers & Factory Solutions for Optimal Drying

Product Overview:

The Cooler is an innovative solution for cooling and drying pelletized and expanded materials, expertly crafted for various industrial applications. Manufactured in China, our product offers a cooling time of just 10 to 15 minutes, with outlet temperatures staying around 10°C above ambient levels. This efficient system is essential for optimal product conditioning, ensuring that materials are perfectly prepared before storage or further processing. As a trusted supplier in the industry, we guarantee high-quality standards directly from our factory to meet your specific needs.

Model XKLQ36X36FB / XKLQ28X38FB / XKLQ28X28FB / XKLQ24X24FB / XKLQ19X24FB / XKLQ19X19FB / XKLQ14X14FB
Capacity 1500(T/D) / 1000(T/D) / 800(T/D) / 500(T/D) / 400(T/D) / 300(T/D) / 100(T/D)

Product Details

Product Advantages

SCIKOON High-Efficiency Flap Counterflow Cooler System XKLQ-FB Series2

Advantage I Premium Materials & Secure Sealing

Featuring a robust construction, the cooler’s top cover, rotary feeder, rotary distributor, and discharge flap are all made from corrosion-resistant SS304 stainless steel, while the main frame, chamber casing, and reinforcement parts are constructed from durable carbon steel. All inlets and outlets adopt flanged connections and are supplied with matching counter flanges and gaskets to ensure secure sealing and easy installation.

Advantage II Homogeneous Material Distribution

At the core of its performance is a unique rotary distributing and homogenizing system, which evenly spreads the material across the cooler’s cross-section. The rotary distributor is vertically adjustable, and a central toothed leveling rake smooths the material bed to enhance heat and mass exchange. This uniform distribution significantly improves cooling efficiency and product consistency.

scikoon-high-efficiency-flap-counterflow-cooler-system-xklq-fb-series3

Advantage III Precision Hydraulic Flap Control

The cooler is equipped with a high-performance hydraulic system that provides smooth, flexible control over the flap-style discharge mechanism. The flap’s turning angle is adjustable, allowing fine-tuned material discharge speed and uniform flow. Limit and proximity switches—supplied by OMRON—enable precise control and position monitoring, while all discharge flap bearings are from SKF, ensuring long service life and stable performance.

Advantage IV Intelligent Feedback & Air-Assisted Cooling

This series also integrates a proximity switch-based flap limit device for real-time feedback and control, and the optional air-assisted discharge design further enhances cooling by promoting airflow through the material bed.

Advantage V Modular Industrial Versatility

With its modular design, premium components, and precise control systems, the Cooler Series provides stable operation, high cooling efficiency, and excellent durability—making it a reliable choice for modern feed mills, grain processors, and chemical or plastic production lines.

Performance Features

Seal-type rotary impeller feeder.

Unique rotary distributing and homogenizing device, maximizing material coverage area for optimal cooling performance.

High-performance hydraulic system compatible with automated control.

Flexible hydraulic unit controls the flap discharge mechanism, ensuring smoother and more uniform discharge.

Flap turning-angle controller allows adjustable discharge angles.

Precise level sensors enable simple and accurate control of material layer thickness.

Product Parameters

Model	Dimensions (MM)	Power (KW)	Capacity (T/D)
XKLQ36X36FB	4268 X 4040 X 6500	3.75 + 2.2 + 1.5	1500
XKLQ28X38FB	3410 X 4180 X 4600	3.75 + 2.2 + 1.5	1000
XKLQ28X28FB	3410 X 3190 X 4600	3.75 + 2.2 + 1.5	800
XKLQ24X24FB	2986 X 2760 X 4350	3.75 + 2.2 + 1.5	500
XKLQ19X24FB	2720 X 2395 X 3690	2.2 + 1.5 + 1.5	400
XKLQ19X19FB	2487 X 2260 X 3530	2.2 + 1.5 + 1.5	300
XKLQ14X14FB	1702 X 1556 X 2890	2.2 + 1.5 + 1.5	150

Frequently Asked Questions (FAQ)

Q1: What materials are used in the construction of the XKLQ-FB series cooler?

The cooler utilizes high-grade, corrosion-resistant SS304 stainless steel for the top cover, rotary feeder, rotary distributor, and discharge flap. High-strength carbon steel is used for the main structural frame, chamber casing, and reinforcing members to ensure long-term durability.

Q2: How does the rotary distributing and homogenizing system enhance cooling efficiency?

The rotary distributor ensures an even spread of material across the cooler's cross-section. Integrated with a central toothed leveling rake and vertical adjustability, it smooths the material bed to maximize heat and mass exchange while maintaining uniform product temperature.

Q3: What brand components are integrated into the discharge and control units?

Critical moving and sensing components are sourced from globally recognized suppliers: SKF bearings are standard on all discharge flaps, while high-precision limit and proximity switches are supplied by OMRON to ensure dependable positioning and process monitoring.

Q4: What production capacities can the XKLQ-FB series accommodate?

The series features a scalable output range from 150 T/D (model XKLQ14X14FB) up to 1500 T/D (model XKLQ36X36FB), allowing feed mills and processors to choose the exact dimension and power profile required for their operation.

Q5: How does the hydraulic flap discharge mechanism prevent product breakage?

The hydraulic drive allows fine-tuned adjustment of the flap turning angle. Combined with sensitive level sensors, the system discharges materials in a gentle, uniform manner, preventing blockages, minimizing pellet breakage, and ensuring smooth continuous flow.

Q6: Can this cooler be integrated into automated processing lines?

Yes. The system incorporates proximity switches, real-time limit feedback devices, and automated hydraulic controls, making it fully compatible with central PLC and SCADA industrial automation setups in feed, grain, and chemical plants.