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SCIKOON China Single Stand Cracker XKPS-SS Series - Efficient Feed Processing Solutions from Reliable Suppliers and Factory
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SCIKOON China Single Stand Cracker XKPS-SS Series - Efficient Feed Processing Solutions from Reliable Suppliers and Factory

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Product Overview:

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The Single Stand Cracker is an essential machine for feed processing facilities in China, specifically designed to efficiently crack granular agricultural materials such as corn, wheat, soybean meal, and rapeseed meal. As a leading product among suppliers and factories, this cracker effectively reduces particle size while preserving material integrity and minimizing fines generation. By ensuring consistent product quality, it significantly enhances the efficiency of downstream processes like mixing, pelleting, and conditioning, making it an invaluable asset for any agricultural operation.

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  • Model XKPS22X160SS / XKPS21X140SS / XKPS21X120SS / XKPS21X100SS / XKPS21X80SS / XKPS21X40SS
  • ROLL DIAMETER 220mm / 210mm / 210mm / 210mm / 210mm / 210mm

High-quality cryogenic alloy rollers

High-quality cryogenic alloy rollers

At the heart of the machine are two high-quality chilled alloy rollers, designed with precision-engineered teeth that ensure uniform cracking across the entire roller surface. These rollers are capable of handling high volumes of material with excellent consistency. The machine features a toothed-roller feeding mechanism, which promotes smooth, stable, and uniform material flow into the cracking chamber. A pneumatic control unit allows operators to adjust the feed rate conveniently, ensuring operational stability and flexibility to suit different production needs.

High capacity and low energy consumption

High capacity and low energy consumption

The Single Stand Cracker has a compact footprint and low energy consumption, making it particularly suitable for high-output, energy-conscious operations. It includes a synchronous roll adjustment system that maintains accurate parallel alignment of the rollers. Operators can precisely set the roller gap using a dial-type handwheel, enabling consistent and repeatable cracking performance.

It occupies a small area

Compact Footprint & Safety

To protect the machine and improve operational safety, a permanent magnetic separator is installed at the inlet to remove iron impurities and prevent damage to critical components. A spring-loaded roller protection system helps absorb impact loads from foreign objects or overfeeding, further enhancing machine durability.

High operational safety

High Operational Safety

Additional features include an optimized heat dissipation system, an automatic belt tensioning mechanism, SKF bearings, and vibration-damping bearing housings. These components collectively reduce noise, prolong machine life, and ensure smooth, trouble-free operation. With its rugged design and customizable roller tooth configurations, it is an ideal solution for feed mills.

Performance Features

  • Compact structure, high output, and low energy consumption;
  • Excellent cracking performance with minimal powder generation;
  • Permanent magnetic device effectively removes iron impurities;
  • Spring-loaded roller protection device;
  • Rotary gauge handwheel allows precise roller gap adjustment;
  • Multiple roller tooth profiles available to meet various requirements.
  • Toothed feeder roller mechanism ensures uniform feeding flow;
  • Pneumatic material gate control unit;
  • High-quality chilled alloy cracking rollers;
  • Synchronous roller adjustment mechanism for parallelism;
  • Optimized transmission with automatic belt tensioning system;

Product Parameters

MODEL (MM) LXWXH DIMENSION (KW) POWER (MM) ROLL DIAMETER (MM) ROLL LENGTH (T/D) CAPACITY
XKPS22X160SS 2133X1335X740 15+0.75 220 1600 360
XKPS21X140SS 1933X1335X740 11+0.75 210 1400 290
XKPS21X120SS 1733X1335X740 11+0.75 210 1200 240
XKPS21X100SS 1533X1335X740 7.5+0.75 210 1000 160
XKPS21X80SS 1333X1335X740 7.5+0.75 210 800 120
XKPS21X40SS 933X1335X740 4+0.37 210 400 70

Frequently Asked Questions

What materials are the cracking rollers made of?
The machine uses high-quality chilled alloy rollers with precision-engineered teeth to ensure uniform cracking and long-term durability.
How does the machine protect itself from iron impurities?
A permanent magnetic separator is installed at the inlet to effectively remove iron impurities before they can damage the internal components.
Can the roller gap be adjusted for different materials?
Yes, the machine features a synchronous roll adjustment system and a dial-type handwheel for precise and repeatable roller gap settings.
Is the feeding flow consistent during operation?
Yes, the toothed-roller feeding mechanism combined with a pneumatic control unit ensures a smooth, stable, and uniform flow of material into the chamber.
What safety mechanisms are in place for overfeeding?
The Single Stand Cracker is equipped with a spring-loaded roller protection system that absorbs impact loads from foreign objects or accidental overfeeding.
Is this machine suitable for operations with limited space?
Absolutely. It is designed with a compact footprint specifically for high-output operations that require efficient use of space and low energy consumption.