China Suppliers Factory XKPS-SS Series Compact Design Single Stand Cracker for Efficient Feed Processing
High-quality cryogenic alloy rollers
At the heart of the machine are two high-quality chilled alloy rollers, designed with precision-engineered teeth that ensure uniform cracking across the entire roller surface. These rollers are capable of handling high volumes of material with excellent consistency. The machine features a toothed-roller feeding mechanism, which promotes smooth, stable, and uniform material flow into the cracking chamber. A pneumatic control unit allows operators to adjust the feed rate conveniently, ensuring operational stability and flexibility to suit different production needs.
High capacity and low energy consumption
The Single Stand Cracker has a compact footprint and low energy consumption, making it particularly suitable for high-output, energy-conscious operations. It includes a synchronous roll adjustment system that maintains accurate parallel alignment of the rollers. Operators can precisely set the roller gap using a dial-type handwheel, enabling consistent and repeatable cracking performance.
It occupies a small area
To protect the machine and improve operational safety, a permanent magnetic separator is installed at the inlet to remove iron impurities and prevent damage to critical components. A spring-loaded roller protection system helps absorb impact loads from foreign objects or overfeeding, further enhancing machine durability.
High operational safety
Additional features include an optimized heat dissipation system, an automatic belt tensioning mechanism, SKF bearings, and vibration-damping bearing housings. These components collectively reduce noise, prolong machine life, and ensure smooth, trouble-free operation. With its rugged design, user-friendly maintenance, and customizable roller tooth configurations, the Single Stand Cracker is an ideal solution for feed mills and processing plants seeking reliable, long-term performance.
Performance Features
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Compact structure, high output, and low energy consumption;
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Excellent cracking performance with minimal powder generation;
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Permanent magnetic device effectively removes iron impurities;
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Spring-loaded roller protection device;
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Rotary gauge handwheel allows precise roller gap adjustment;
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Multiple roller tooth profiles available to meet various customer requirements.
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Toothed feeder roller mechanism ensures uniform feeding flow;
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Pneumatic material gate control unit;
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High-quality chilled alloy cracking rollers;
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Synchronous roller adjustment mechanism for easy roller parallelism adjustment;
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Optimized transmission combined with automatic belt tensioning system;
Product parameters
| MODEL | (MM) LXWXH DIMENSION | (KW) POWER | (MM) ROLL DIAMETER | (MM) ROLL LENGTH | (T/D) CAPACITY |
|---|---|---|---|---|---|
| XKPS22X160SS | 2133X1335X740 | 15+0.75 | 220 | 1600 | 360 |
| XKPS21X140SS | 1933X1335X740 | 11+0.75 | 210 | 1400 | 290 |
| XKPS21X120SS | 1733X1335X740 | 11+0.75 | 210 | 1200 | 240 |
| XKPS21X100SS | 1533X1335X740 | 7.5+0.75 | 210 | 1000 | 160 |
| XKPS21X80SS | 1333X1335X740 | 7.5+0.75 | 210 | 800 | 120 |
| XKPS21X40SS | 933X1335X740 | 4+0.37 | 210 | 400 | 70 |
Frequently Asked Questions
What are the advantages of the rollers used in this Single Stand Cracker?
The machine features two high-quality chilled alloy rollers designed with precision-engineered teeth. This ensures uniform cracking across the entire roller surface and handles high volumes of material with excellent consistency.
How is uniform material flow maintained during operation?
It utilizes a toothed-roller feeding mechanism to promote smooth, stable, and uniform feeding flow into the cracking chamber. Additionally, a pneumatic control unit allows operators to adjust the feed rate conveniently.
Does the machine support precise adjustments for roller alignment and gap?
Yes, the machine is equipped with a synchronous roller adjustment mechanism for easy roller parallelism adjustment. Operators can also precisely adjust the roller gap using a dial-type handwheel to ensure consistent, repeatable performance.
What safety and protection features are integrated into the cracker?
To ensure operational safety, a permanent magnetic separator is installed at the inlet to remove iron impurities. It also features a spring-loaded roller protection system that absorbs impact loads from foreign objects or overfeeding.
Is this cracker suitable for space-constrained and energy-conscious facilities?
Yes, the Single Stand Cracker is designed with a compact footprint that occupies a small area. It operates with low energy consumption while maintaining a high output capacity, making it ideal for energy-conscious operations.
What components are included to reduce operational noise and prolong machine life?
The cracker includes an optimized heat dissipation system, an automatic belt tensioning mechanism, high-quality SKF bearings, and vibration-damping bearing housings to ensure smooth, quiet, and trouble-free long-term operation.