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SCIKOON Compact Design Double Deck Cracker XKPS-DD Series

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SCIKOON Double Deck Cracker XKPS-DD Series - Efficient Oilseed Processing Machinery from China Suppliers and Factory

Product Overview:

The Double Deck Cracker is a highly efficient machine predominantly used in oilseed and feed processing plants across China. This innovative cracker is designed for the effective processing of soybeans, corn, wheat, cottonseed, sunflower seeds, and other grains. It is particularly advantageous for oilseed pre-treatment lines, ensuring optimal dehulling before the flaking process. Manufactured by leading suppliers, this cracker operates with a single motor that drives two decks of rollers, resulting in low power consumption and exceptional cracking efficiency. It excels in secondary cracking applications within the grain and oil industries, making it a preferred choice among factories striving for superior processing solutions.

Model XKPS40X210dd(A) / XKPS35X183DD(A) / XKPS30X183DD(A) / XKPS30X132DD(A) / XKPS30X76DD(B)
ROLL DIAMETER 400mm / 355mm / 305mm / 305mm / 305mm

Product Details

double-deck-cracker-series-xkps-dd-series-3

Product Advantage I

The toothed feeder roller ensures stable and even material flow, with easy adjustment of the feeding rate. The roller space adjusting device, equipped with a synchronized mechanism and an analog handwheel, maintains precise parallelism and gap between rollers.

Product Advantage II

A high-strength permanent magnetic device effectively removes ferrous impurities, protecting rollers from unnecessary wear. The high-quality chilled alloy cracking rollers have precisely designed teeth to minimize fines, with tricuspid damping seals at the roller ends to prevent material leakage.

Product Advantage III

The pneumatic control unit uses a pneumatic actuator to regulate the material flow gate, maintaining a typical gap of 45–60 mm to ensure stable feeding. High-quality bearings and bearing housings enhance durability and reliability.

Product Advantage IV

An automatic belt-tension device stabilizes belt tension, reducing vibration, noise, and wear. The scientific heat-elimination system utilizes fan wheels to cool bearings and belts, prolonging service life and ensuring stable operation. This machine combines robust design and premium components for continuous industrial operation.

Performance Features

✓

Toothed feeder roller ensures uniform and smooth feeding.

✓

Synchronous roller gap adjustment mechanism keeps rollers parallel.

✓

Pneumatic strobe system allows easy control of material flow.

✓

Analog gauge handwheel enables precise roll gap adjustment.

✓

Integrated permanent magnet efficiently removes ferrous impurities.

✓

Premium-grade bearings and bearing housings ensure reliable performance.

✓

High-quality chilled alloy rollers offer excellent durability.

✓

Scientifically designed drive and heat dissipation system improves stability.

✓

Spring-loaded roller protection system prevents damage from overload.

✓

Effective cracking performance with reduced fines and powder generation.

Product Parameters

MODEL	LXWXH DIMENSION (MM)	POWER (KW)	ROLL DIAMETER (MM)	ROLL LENGTH (MM)	CAPACITY (T/D)
XKPS40X210dd(A)	3386X2500X2025	110+0.75	400	2100	1500
XKPS35X183DD(A)	3068X2280X1860	90+0.75	355	1830	1200
XKPS30X183DD（A）	2988X2280X1720	75+0.75	305	1830	1000
XKPS30X132DD(A)	2480X2250X1720	55+0.55	305	1320	750
XKPS30X76DD(B)	1314X1515X1330	11X2+0.55	305	760	400

Frequently Asked Questions

Q: How does the Double Deck Cracker ensure a uniform feeding rate?

A: The machine utilizes a toothed feeder roller and a pneumatic control unit with a pneumatic actuator to regulate the material flow gate, ensuring a stable and even material flow.

Q: What mechanisms are in place to protect the rollers from damage?

A: It features a high-strength permanent magnetic device to remove ferrous impurities and a spring-loaded roller protection system to prevent damage from accidental overload.

Q: How is the roller gap adjusted for different processing requirements?

A: The machine is equipped with a synchronized roller space adjusting mechanism and an analog handwheel, allowing for precise and parallel gap adjustments between the rollers.

Q: What materials are used for the cracking rollers?

A: The cracking rollers are made from high-quality chilled alloy with precisely designed teeth to maximize efficiency while minimizing the generation of fines and powder.

Q: How does the machine maintain stability during continuous industrial operation?

A: Stability is maintained through an automatic belt-tension device that reduces vibration and noise, combined with a scientific heat-elimination system that cools bearings and belts using fan wheels.

Q: What prevents material leakage at the roller ends?

A: The rollers are equipped with tricuspid damping seals at their ends, which are specifically designed to prevent material leakage during the cracking process.