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China Suppliers Factory SCIKOON Double Deck Cracker XKPS-DD Series for Efficient Oilseed and Grain Processing
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China Suppliers Factory SCIKOON Double Deck Cracker XKPS-DD Series for Efficient Oilseed and Grain Processing

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Product Overview:

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The Double Deck Cracker is an essential machine in the oilseed and feed processing sectors, widely utilized by manufacturers in China. This advanced cracker efficiently processes soybeans, corn, wheat, cottonseed, sunflower seeds, and various grains. Ideal for oilseed pre-treatment lines, it ensures effective dehulling prior to the flaking process. With its unique design featuring a single motor that drives two decks of rollers, this cracker promises low power consumption and exceptional cracking efficiency, making it the preferred choice among suppliers in the grain and oil industries. Trust in our factory to deliver high-quality solutions for your processing needs.

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  • Model XKPS40X210dd(A) / XKPS35X183DD(A) / XKPS30X183DD(A) / XKPS30X132DD(A) / XKPS30X76DD(B)
  • ROLL DIAMETER 400mm / 355mm / 305mm / 305mm / 305mm

Product Advantage I

Product Advantage I

The toothed feeder roller ensures stable and even material flow, with easy adjustment of the feeding rate. The roller space adjusting device, equipped with a synchronized mechanism and an analog handwheel, maintains precise parallelism and gap between rollers.
Product Advantage II

Product Advantage II

A high-strength permanent magnetic device effectively removes ferrous impurities, protecting rollers from unnecessary wear. The high-quality chilled alloy cracking rollers have precisely designed teeth to minimize fines, with tricuspid damping seals at the roller ends to prevent material leakage.
Product Advantage III

Product Advantage III

The pneumatic control unit uses a pneumatic actuator to regulate the material flow gate, maintaining a typical gap of 45–60 mm to ensure stable feeding. High-quality bearings and bearing housings enhance durability and reliability.
Product Advantage IV

Product Advantage IV

An automatic belt-tension device stabilizes belt tension, reducing vibration, noise, and wear. The scientific heat-elimination system utilizes fan wheels to cool bearings and belts, prolonging service life and ensuring stable operation. This machine combines robust design and premium components for industrial operation.

Performance Features

Toothed feeder roller ensures uniform and smooth feeding.

Pneumatic strobe system allows easy control of material flow.

Integrated permanent magnet efficiently removes ferrous impurities.

High-quality chilled alloy rollers offer excellent durability.

Spring-loaded roller protection system prevents damage from overload.

Synchronous roller gap adjustment mechanism keeps rollers parallel.

Analog gauge handwheel enables precise roll gap adjustment.

Premium-grade bearings and bearing housings ensure reliable performance.

Scientifically designed drive and heat dissipation system improves stability.

Effective cracking performance with reduced fines and powder generation.

Product Parameters

MODEL LXWXH DIMENSION (MM) POWER (KW) ROLL DIAMETER (MM) ROLL LENGTH (MM) CAPACITY (T/D)
XKPS40X210dd(A) 3386X2500X2025 110+0.75 400 2100 1500
XKPS35X183DD(A) 3068X2280X1860 90+0.75 355 1830 1200
XKPS30X183DD(A) 2988X2280X1720 75+0.75 305 1830 1000
XKPS30X132DD(A) 2480X2250X1720 55+0.55 305 1320 750
XKPS30X76DD(B) 1314X1515X1330 11X2+0.55 305 760 400

Frequently Asked Questions

Q1: How does the machine ensure even material feeding?
The equipment utilizes a toothed feeder roller and a pneumatic control unit to regulate the material flow gate, ensuring a stable and uniform feeding process.
Q2: What mechanism is used to protect the rollers from impurities?
A high-strength permanent magnetic device is integrated into the system to effectively remove ferrous impurities, preventing unnecessary wear and damage to the cracking rollers.
Q3: Can the gap between the rollers be adjusted precisely?
Yes, the machine features a synchronous roller gap adjustment mechanism and an analog handwheel, allowing operators to maintain precise parallelism and gap distance.
Q4: What are the rollers made of and how do they minimize fines?
The rollers are made of high-quality chilled alloy with precisely designed teeth. This specialized design ensures effective cracking while minimizing the generation of fines and powder.
Q5: How does the machine handle heat and vibration during operation?
It features an automatic belt-tension device to reduce vibration and noise, along with a scientific heat-elimination system using fan wheels to cool the bearings and belts.
Q6: Is the machine suitable for continuous industrial use?
Absolutely. With its robust design, premium-grade bearings, and high-strength alloy components, it is specifically engineered for reliable, continuous industrial operation.